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Solutions

Prototyping & part production

Full-scale functional prototypes and end-use parts – proving form, fit and function at real size, in days.

Overview

Why it matters

When a part is a metre long, a desktop print of a scale model proves nothing. LFAM lets you hold the real thing – test it, fit it, break it, and iterate before committing to production tooling.

Concept models Fit-check parts Load-test parts Pre-series parts Casting patterns

Capabilities

What we deliver

01

Full-scale prototypes

1:1 prototypes for fit checks, ergonomic studies and stakeholder sign-off at true size.

02

Functional test parts

Fibre-reinforced parts strong enough for load, rig and field testing – not just looking at.

03

End-use production parts

Low-volume production of enclosures, ducts, housings, panels and structural elements.

04

Casting patterns

Patterns for sand casting and investment processes, including automotive development programmes.

05

Design for LFAM support

We adapt your geometry for printability – wall strategy, ribs, infill and orientation.

06

Finishing options

Machining, bonding, sealing, priming and painting to your specification.

How it works

From enquiry to delivery

STEP 01

Brief & CAD

Tell us what the part must do – loads, environment, interfaces and finish.

STEP 02

DfAM optimisation

We engineer the print strategy and quote time and cost transparently.

STEP 03

Print & finish

Printed at metre scale, then machined and finished as required.

STEP 04

Test & iterate

You test; we revise. Iterations cost days, not months.

Have a project in mind?

Send the geometry and the goal – we will map the route and quote it transparently.